For waste and inefficiency, you really can’t beat corn ethanol

Corn ethanol, also known as grain alcohol, has been burned in gasoline engines and human stomachs since before Henry Ford was born. It’s hard on both, so until 35 years ago it never caught on much, at least not for engines.

Ted Williams

But in 1990, Congress amended the Clean Air Act, requiring gasoline to be spiked with an oxygen-containing compound to reduce carbon monoxide. With the help of corn-belt farmers and public officials, the oxygenate of choice became corn-based ethanol. Now, most gasoline sold in the United States contains at least 10% ethanol, also called “gasohol.”

Fifty ethanol plants produced 900 million gallons of ethanol in 1990. In 2024, 191 ethanol plants produced a record 16.22 billion gallons. From the Corn Belt, ethanol production has spread West. Today, ethanol is produced in Oregon, Idaho, Colorado, New Mexico, Wyoming, Arizona and California.

Though it is hyped as an elixir for what ails the earth, ethanol has long been a disaster that we can’t seem to remedy. Calling it wasteful and inefficient doesn’t begin to list its drawbacks: It costs more to produce than gasoline, reduces mileage, corrodes gas tanks and car engines, pollutes air and water, and, by requiring more energy to produce than it yields, increases America’s dependence on foreign oil.

While gasohol releases less carbon monoxide than gasoline, it emits more smog-producing volatile organic compounds. And ethanol plants produce more pollutants than oil refineries, including high levels of carcinogens, thereby routinely violating already relaxed pollution permits. In 2007, under industry pressure, ethanol plants were exempted from the EPA’s most stringent pollution regulations.

Of all crops grown in the United States, corn demands the most massive fixes of herbicides, insecticides and chemical fertilizers, while creating the most soil erosion. Producing each gallon of ethanol also results in 12 gallons of sewage-like effluent, part of the toxic, oxygen-swilling stew of nitrates, chemical poisons and dirt that gets excreted from corn monocultures.

From Kentucky to Wyoming, this runoff pollutes the Mississippi River system, harming aquatic animals all the way to the Gulf of Mexico, where it expands a bacteria-infested, algae-clogged, anaerobic “Dead Zone.” In 2024, this Dead Zone was about the size of New Jersey.

Thanks to billions of dollars in tax credits, rebates, grants and other subsidies pumped into corn ethanol production, farmers are motivated to convert marginal ag land to corn plantations. Some farmers even drain wetlands, the most productive of all wildlife habitats.

Cornell University professor David Pimentel, who died in 2019, was the first agricultural scientist to expose ethanol production as a boondoggle. While his data are old, they provide a snapshot of our current situation and a valuable model for groups like the Environmental Integrity Project, a nonprofit “holding polluters and government agencies accountable under the law,” as it digs out the real costs of gasohol.

Without even factoring in the fuel required to ship ethanol to blending sites, Pimentel found that it takes about 70% more energy to produce ethanol than we get from it. Then, figuring in state and federal subsidies, he found that ethanol costs $2.24 a gallon to produce, compared to 63 cents for gasoline.

Pimentel determined that allocating corn to ethanol production also raises ethical questions: “Abusing our precious croplands to grow corn for an energy-inefficient process that yields low-grade automobile fuel amounts to unsustainable, subsidized food burning.”

And Pimentel chided the U.S. Department of Agriculture for taking planting and yield data only from states with the best soils and productivity. The department also didn’t fully take into account fossil-fuel expenditure for operation and repair of farm machinery or for production of fertilizers made from natural gas.

What stymies reform? Agricultural communities have built valuable support from the bottom up – from local agricultural communities and regional politicians to U.S. presidents such as Ronald Reagan, Barack Obama, Joe Biden and Donald Trump. The beneficiaries of America’s ethanol addiction have become behemoths that get bigger and hungrier with each feeding.

If Trump really wants to cut wasteful and inefficient spending, decrease our dependence on foreign oil and prove that he wants America to have “among the very cleanest air and cleanest water on the planet,” he needs to end what now amounts to government-forced gasohol use.

Ted Williams is a contributor to Writers on the Range, writersontherange.org, an independent nonprofit dedicated to spurring lively conversation about the West. He is a longtime environmental writer.